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PCB Production Main Materials
PCB Machine Spares
FPC Production Materials
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PCB Production Main Materials
Alkaline Cleaner
Alkaline cleaner is a multifunctional alkaline cleaner developed by our company. It can effectively remove all kinds of contaminants on the circuit board, including grease, fingerprints, oxides, and may remain in the pattern transfer process. Various chemicals on the copper surface. Its most typical application is as an alkaline cleaning step in the inner browning process.
1) Product Feature
1. It is an important step in the browning process;
2. Less foaming, suitable for horizontal spraying and soaking mode;
3. Compared with mechanical brushing, it will not damage the board surface, especially the thin board;
4. It has a wide operating range and is easy to use.
2) Equipment Requirement & Recommendation
Item | Requirement & Recommendation |
Tank design | Horizontal transmission, spray design is recommended, immersion type is also possible |
Tank material | Polyvinyl chloride, polypropylene, titanium, or stainless steel |
Stirring method | If you use the immersion mode, you need to use a water jet |
Metal parts | SS316 stainless steel |
Heating materials | Quartz, titanium, PTFE, or stainless steel |
Filtering system | 10 micron filter element and filter bag, used after cleaning |
Exhaust system | Polyethylene, polypropylene, or polyvinyl chloride |
3) Composition of Bath
The tank parameters of the alkaline cleaner are as follows:
Tank Liquid Components (prepared by 100 liters) | Concentration (liter, volume ratio) | Weight (kg, weight ratio) | Specific gravity (g/ml) |
Deionized water | 90 | 90 | 1.0 |
Alkaline cleaner | 10 | 13.2 | 1.32 |
Slot Matching Steps:
①Clean the tank
②According to the specific tank volume, calculate the required addition amount of each component according to the parameters in the above table
③Add about half of the tank volume of deionized water
④Add alkaline cleaner according to the calculated amount and stir well
⑤Replenish water to the corresponding tank volume scale
⑥Heat to set temperature and prepare for production
4)Operating Parameters
The operating control parameters of the alkaline cleaner are as follows:
Horizontal transmission production operation parameter control:
Operating Parameters | Operating Range | Best Value |
Concentration of alkaline cleaner (ml/l) | 80-120 |
100 |
Temperature (℃) | 40-60 | 50 |
Processing time (seconds) | 25-55 | 35 |
Vertical immersion production operation parameter control:
Operating Parameters | Operating Range | Best Value |
Concentration of alkaline cleaner (ml/l) | 80-120 |
100 |
Temperature (℃) | 60-80 | 70 |
Processing time (seconds) | 3-5 | 4 |
5) Process Control & Maintenance
The consumption of alkaline cleaner is mainly caused by drag out, so its consumption has a lot to do with the condition of the equipment, the specifications of the production board and the frequency of cylinder changes. At the same time, it should be noted that the temperature of this tank is high, and the evaporation is large. Please pay attention to the liquid level of the tank and replenish deionized water in time.
①Add parameters:
Mode 1 (steady state operation): the steady state operation mode of automatically adding the emission system (recommended)
It is recommended to use the automatic adding and draining system, which can extend the working life of the tank liquid. Under normal circumstances, 5-10 liters of working fluid needs to be replaced for every 100 square meters (cutting area) circuit boards produced. In this mode, the life of the bath is about 50-60 square meters/L (cutting board area).
Mode 2 (Single-tank operation): Single-tank operation mode without automatic addition of an exhaust system
Under the control of no automatic addition and discharge system, the potion needs to be adjusted to the best value according to the analysis result. In this mode, the life of the bath is shorter, about 8-12 square meters/L (cutting board area).
The recommended addition parameters for the alkaline cleaner U-Bond® ALK Cleaner solution are as follows
Add components | Adding amount (ml /m2) (cutting board area) | |
Mode 1 (steady state operation) | Mode 2 (Single-tank operation) | |
Alkaline cleaner | 20-25 | 15-20 |
Deionized water | Add to liquid level | Add to liquid level |
②Maintenance: Every time the potion is renewed, it needs to be cleaned and maintained.
6) Product Characteristic & Storage Condition
①Alkaline cleaner: specific gravity 1.28-1.35 g/mL
②Storage conditions: 5℃-40℃, avoid heat and direct sunlight.
7) Safety Guidelines
①Avoid direct contact with this chemical.
②Do not breathe its vapor.
③Wash contaminated clothing before reuse.
④Before using or coming into contact with this chemical, please read the relevant Material Safety Data Sheet (MSDS) carefully. Please ask for relevant information from the relevant customer service staff
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